
Aquafil’s 
The ECONYL® Regeneration System is the world’s most efficient industrial system for production of nylon 6 from regenerated waste materials, producing nylon 6 indefinitely from 100% regenerated waste materials through a closed loop manufacturing process of 6 steps:
1. World-wide waste rescue: identification, localization and recovery of waste
2. Storage and preparation of pre- and post-consumer waste
3. Depolymerization: transformation of waste into raw material (caprolactam)
4. Polymerization: transformation of raw material (caprolactam) into polymers
5. Polyamide 6 chips are turned into yarns
6. Recommercialization: our yarns are used to produce sustainable final products
Environmental benefits related to the ECONYL® Regeneration System have been quantified with a set of projects based on the Life Cycle Assessment approach. The assessment looked at the entire process of producing ECONYL® Pure fiber, including waste collection, waste sorting and pre-treatments as well as all of the necessary industrial phases needed to convert nylon waste into new raw materials.
ECONYL® Pure fiber production comes with tangible environmental benefits. For every 10,000 tons of ECONYL® regenerated caprolactam (raw material):
-70,000 barrels of crude oil are saved
– CO2 emissions are reduced by 105 thousand tons.
ECONYL® Pure fiber is avoiding approximately 79% of CO2 emissions, compared to Aquafil’s traditional fiber.
*numbers derived from Aquafil’s LCA data
Neocon Showroom 11-107.